Jingyan Energy

A specialized equipment for welding automotive capacitor cores, which achieves automatic feeding, positioning, welding, flipping, welding, and fixture reflow through fixtures, cylinders, belts, etc. Suitable for automated assembly lines. The equipment needs to be manually installed with welding fixtures to the loading station, and the welding is completed with manual cutting.

Suitable for spraying gold on the core of metallized thin film capacitors, it can be sprayed with zinc, zinc tin alloy, or zinc aluminum alloy. The incoming material is a manually stacked spray metal fixture, which is manually placed on the loading platform and automatically hooked. The discharge and loading are in the same position and manually picked up, reducing personnel movement and improving efficiency. The spray metal adopts a 4+4 method, and the material utilization rate of the spray gold wire is more than 10% higher than other types of spray metal machines.

This equipment is used for empowering and selecting the cores of metallized thin film capacitors. The cores are supplied to the disk testing fixture of the host through the core feeding mechanism. The cores clamped on the fixture move grid by grid and are electrically connected to each testing department to complete various inspection items. Determine whether the core is good or not through inspection, classify and eliminate defective products, and organize the good products into the core cutting belt by the transfer mechanism. The loading and unloading methods can be customized according to customer needs.

This device is a device for automatic gluing of on-board capacitors.

Realize automatic vacuum suction of raw materials, automatic stirring, and heating vacuum to remove bubbles (umbrella shaped structure). The stirring tank is composed of a main agent tank and a hardening agent tank. The two raw materials are mixed using static mixing, and after mixing, the glue is automatically poured in a normal pressure environment. The glue pouring method adopts a single fixture single point moving glue pouring. This device is a glue line connection device.

This equipment is used to connect the capacitor products that come out of the curing furnace. The products and trays are cooled to room temperature through air cooling, and the products on the trays are cut and transported to a 4-pin capacitor testing machine.

Used for curing the capacitors and adhesive that have been inserted into the shell after 4-pin capacitor adhesive injection. The electric heating tube serves as the heat source, and the blower achieves internal circulation of hot air. It automatically enters and exits the furnace through fixtures, cylinders, chains, etc. This device is a glue line connection device, and the heating time can also be customized according to customer needs.

Used for curing the capacitors that have already been inserted into the shell before injecting glue into the four pin capacitor. The electric heating tube serves as the heat source, and the blower achieves internal circulation of hot air. It automatically enters and exits the furnace through fixtures, cylinders, chains, etc. This device is a glue line connection device, and the heating time can also be customized according to customer needs.

This device is an automatic inspection and selection device for finished car capacitors.

It is composed of the conveying structure of the tested product, testing mechanism, and data processing device. Manually install the product onto the fixture, move it with the workstation, pass through the inspection mechanisms of each workstation, and perform sequential inspections.

The product is judged as good or not based on the inspection settings. When the defective product is moved to the defective product exit station, an alarm is issued. After manually removing the defective product, the alarm reset operation is performed and the inspection continues. Each measurement station can independently perform manual measurements.

The good product is manually cut at the good product cutting station.

This device is a device for automatic gluing of on-board capacitors.

Realize automatic vacuum suction of raw materials, automatic stirring, and heating vacuum to remove bubbles (umbrella shaped structure). The stirring tank is composed of a main agent tank and a hardening agent tank. The two raw materials are mixed using static mixing, and after mixing, the glue is automatically poured in a vacuum environment. The glue pouring method adopts a single fixture with multiple fixed points. This device is a glue line connection device.

This device is a 4-pin capacitor automatic shaping and gluing device.

Realize automatic vacuum suction of raw materials, automatic stirring, and heating vacuum to remove bubbles (umbrella shaped structure). The stirring tank is composed of a main agent tank and a hardening agent tank. The two raw materials are mixed using static mixing, and after mixing, the glue is automatically poured in a normal pressure environment. The glue pouring method adopts a single fixture single point moving glue pouring. This device is a glue line connection device.

The incoming materials of the equipment can be connected to the winding machine or belt, and the product can be transported using a six axis robot. 12 workstations simultaneously press a core, and each workstation presses a separate core to flatten and shape the thin film capacitor core. It can also achieve the pressure, temperature, and displacement tracking of each core; Belt cutting.

This equipment is used to connect the capacitor products that come out of the curing furnace. The products and trays are cooled to room temperature through air cooling, and the products on the trays are cut and transported to a 4-pin capacitor testing machine.