Jingyan Energy

A specialized equipment for welding capacitor elements, which achieves automatic feeding, positioning, welding, flipping, welding, and jig reflow through jigs, cylinders, belts, etc. Suitable for automated assembly lines. The equipment needs to be manually installed with welding fixtures to the loading station, and the welding is completed with manual unloading.

This equipment is a four lead capacitor automatic inspection and selection device.

It is composed of the product to be tested, the operating carrier, the circular slide rail, the detection mechanism, and the data processing device. The product is automatically fed into the operating carrier of the equipment through a conveyor belt, and then inspected one by one in each function. The detection data can be recorded and traced through an industrial computer, and defective and good products are discharged separately.

It is used for curing in-case capacitors before glue injection of four lead capacitors. The electric heating tube is the heat source, the blower realizes the internal circulation of the hot air, and realizes automatic feeding and discharging through jigs, cylinders, chains, etc. This equipment is a glue line equipment, and the heating time can also be customized according to customer needs.

This equipment is used to connect the capacitor products that come out of the curing oven. The products and trays are cooled to room temperature through air cooling, and the products on the trays are unloaded and transported to a 4 lead capacitor testing machine.

This equipment is used for metallized film capacitor element clearing and sorting, the elements are supplied to the testing fixture of the host machine through the element feeding mechanism, and the elements clamped on the fixture move grid by grid  and are electrically connected to the configuration of each test department to complete each inspection item. Through the inspection to determine whether the element is good or not, the defective products are classified and discharged, and the qualified products are sorted out by the transfer mechanism to the element unloading belt. The loading and unloading methods can be customized according to customer needs.

This equipment is a capacitor automatic inspection and selection device.

It consists of a structure for handling products to be tested, an inspection mechanism, and a data 

processing device. The product is manually mounted on the fixture, moved along with the work 

station, passed through the inspection mechanism of each work station, and inspected in sequence.

The product is judged to be good or bad according to the set contents of the inspection. The alarm is 

generated when the defective product is moved to the defective product exit station, and after the  

defective product is removed manually, the alarm is reset and the inspection continues to run.

Each inspection station can perform manual inspection independently.

The qualified products will be manually discharged at the qualified product discharging station.

This equipment is used for metallized film capacitor element clearing and sorting, the elements are supplied to the testing fixture of the host machine through the element feeding mechanism, and the elements clamped on the fixture move grid by grid  and are electrically connected to the configuration of each test department to complete each inspection item. Through the inspection to determine whether the element is good or not, the defective products are classified and discharged, and the qualified products are sorted out by the transfer mechanism to the element unloading belt. The equipment needs to be manually arranged to the special rubber frame for loading and unloading, and the loading and unloading method can be customized according to the customer's demand.

The supplied material of the equipment can be connected to the winding machine or belt supplied material, and the six-axis robot is used to handle the product and 12 stations to be hot pressed at the same time, and each station presses an element separately to flatten and shape the element of the film capacitor, and can achieve traceability of element pressure, temperature and displacement; belt unloading.

Suitable for metallized film capacitor element spraying, it can be sprayed with zinc, zinc tin alloy, or zinc aluminum alloy. The supplied material is a manually stacked spraying jig, which is manually placed on the loading platform and automatically hooked. The unloading and loading position are in the same place and manually picked up, reducing personnel movement to improve efficiency. The spraying adopts a 4+4 method, and the material utilization rate of the spraying is more than 10% higher than other types of spraying machines.

The device is an automatic capacitor filling device.

Realize automatic vacuum suction of raw materials, automatic stirring, and heating vacuum to remove bubbles (umbrella shaped structure). The stirring tank is composed of a main agent tank and a hardening agent tank. The two raw materials are mixed using static mixing, and after mixing, it is automatically filled with glue under vacuum environment, and the filling method adopts single fixture and multi-point fixed-point filling. This device is a glue line connection device.

It is used for preheating in-case capacitors before glue injection of capacitors. The electric heating tube is the heat source, the blower realizes the internal circulation of the hot air, and realizes automatic feeding and discharging through jigs, cylinders, chains, etc. This equipment is a glue line equipment, and the heating time can also be customized according to customer needs.

This equipment is suitable for capacitor resin hardening devices. The equipment can be divided into feeding area, material handling area, resin hardening area, resin pre-curing area, resin hardening material loading and cooling area, discharge area. The temperature and cycle time in the oven can be set, and can be used as a universal equipment. This device is a glue line device, and the heating time can also be customized according to customer needs.